Advanced anilox cleaning
MAKE YOUR PRINTING BETTER
Advanced anilox cleaning with Deepwave
Great printing starts with a clean anilox—and that’s exactly where performance begins.
With this principle at its core, Clean Solutions Group has developed the Deepwave: a next-generation anilox deep cleaning solution designed for maximum efficiency and outstanding results. This advanced, fully automated system not only cleans thoroughly but also preserves the integrity of the anilox cells and dams—bringing cell volume back up to as much as 95%.
The result? Consistent ink transfer, sharper print quality, and faster achievement of target colors on press.
The Deepwave is a non-contact cleaning solution, combining powerful spray and suction technology to deliver deep, reliable cleaning—without compromising the anilox surface. It’s a true game changer for converters looking to elevate print performance while protecting their valuable assets.
Beyond performance, the Deepwave is designed with safety and sustainability in mind. Its closed-loop concept prevents vaporization of water and cleaning agents, helping you comply with the strictest safety standards while maintaining a clean and controlled pre-press environment.
Flexible in application, the Deepwave can be used both in-line and off-line—adapting seamlessly to your workflow.
Cleaner anilox. Better printing. Smarter operations.
Ready to unlock the full potential of your printing process? Let’s connect.
| Cleaner Volume | 20 liter | Operational Temperature | 25o C |
| Tank Volume | 60 liter | Water Supply | 3/4″ |
| Pressure | 83 Bar | Total weight | 50 kg |
| Suction Unit | 2 x 1200 W | Weight guiding mount | 20 kg |
| Total Output | 4 kW | Minimum Cleaning Height | 70 cm |
| Voltage/Amperage | 380 / 16 V/A | Maximum Cleaning Height | 250 cm |
Sustainable Cleaning. Total Control.
Automatic Flexo Plate Cleaning System for the Corrugated Printing Industry
MultiClick™ is an automatic flexo plate cleaning system designed specifically for the corrugated printing industry. It helps corrugated printers reduce water and detergent consumption, lower labor dependency, protect flexographic printing plates, and meet increasingly strict sustainability requirements—all while delivering consistent, repeatable cleaning results.
Why an Automatic Flexo Plate Cleaning System Is Essential for Corrugated Printing
Flexographic printing plates directly affect:
- Print quality and color consistency
- Press uptime and efficiency
- Plate lifetime and replacement costs
Traditional manual plate cleaning is labor-intensive, inconsistent, and highly dependent on operator skill. It often leads to excessive water use, plate damage, and unreliable results.
MultiClick™ replaces this outdated process with a controlled, repeatable, and automated flexo plate cleaning process.
Meet MultiClick™ – Automatic Flexo Plate Cleaner
MultiClick™ is a high-capacity industrial flexo plate cleaner capable of cleaning up to 30 large-format flexographic printing plates in one automated cycle.
Designed for corrugated flexo printing operations, MultiClick™ delivers:
- Lower total cost of ownership
- Consistent, repeatable plate cleaning results
- Minimal operator intervention
- Reduced water and detergent consumption
- Improved sustainability performance
In an industry facing economic pressure, labor challenges, and rising sustainability demands, MultiClick™ is a true game-changer.
Efficiency and Productivity in Plate Cleaning
Unlike manual cleaning, an automatic flexo plate cleaning system like MultiClick™ delivers controlled, repeatable results independent of operator skill, significantly reducing waste, downtime, and plate damage.
MultiClick™ automatically cleans flexo plates up to 110” x 65”, in the required sequence, without manual handling during the process.
Key efficiency benefits:
- Average 2-minute time saving per plate
- Elimination of human error
- Reduced plate damage
- Up to 1 FTE labor saving per year
This makes MultiClick™ a fast-ROI automatic plate cleaning solution for high-volume corrugated printers.
Automatic Flexo Plate Cleaning System Designed for Industry 4.0
With minimal water and detergent usage, MultiClick™ helps printers improve their sustainability scores through:
- Full control of dilution parameters
- Controlled detergent recirculation and reuse
- Adjustable settings tailored to ink types, including quick-drying and two-component inks
Manufactured from stainless steel and equipped with high-quality electrical components, MultiClick™ is built for durability and long-term performance. Its intuitive software interface allows operators to easily fine-tune consumption to match production needs.
Designed to 4IR (Fourth Industrial Revolution) standards, MultiClick™ continuously monitors the cleaning process and automatically collects water and detergent consumption data—enabling accurate, reliable sustainability reporting for management and regulatory bodies.
Consistent Cleaning Quality for Flexographic Printing Plates
MultiClick™ ensures flexographic printing plates exit the system completely clean and dry, ready for immediate reuse or safe storage.
This results in:
- Reduced downtime
- Extended plate lifetime
- Improved print quality consistency
- Lower hidden operational costs
By automating plate cleaning, MultiClick™ turns a manual, variable process into a controlled and scalable operation.
With MultiClick™, long gone were the days of cleaning individual plates manually with slow and inconsistent results. MultiClick™ automatic cleaning process delivers flexo plates that are completely clean, dry, and ready for storage or re-use, with cleaning results that are reliable, repeatable, and of the utmost quality level.
Fit Future-Proof Plate Cleaning for Sustainable Corrugated Printing
Sustainability programs increasingly demand:
- Water reduction
- Wastewater minimization
- Transparent environmental reporting
MultiClick™ supports these goals out of the box by actively controlling and reducing resource consumption—making it a future-ready plate cleaning system for corrugated printing operations.
✅ BENEFITS
Automatic cleaning of up to 30 flexo plates
Significant water and detergent reduction
Labor savings and fast ROI
Consistent, high-quality cleaning results
Industry 4.0 data collection
12-month warranty
Financing options from 2 to 5 years
Equipment Engineered for the High Quality Corrugated Printer
Rotary Screen Squeegee (for Gallus)
Speed. Stability. Superior Printing.
RKS Rotary Squeegee for Gallus Label Printing Presses
Gallus label printing presses are built for precision and speed—and the RKS rotary squeegee is engineered to match those demands perfectly. Supplied by UPrint Technologies, this squeegee combines flexibility with exceptional stability, helping Gallus printers achieve consistent, high-end print quality while improving efficiency on press.
Designed for Performance on Gallus Presses
The RKS rotary squeegee is highly flexible, yet sufficiently robust to maintain all critical printing parameters. Squeegee angle, parallel alignment, and pressure can be set accurately and remain stable during and after production—without deformation or memory effects.
Because in the end, printing results are what matter.
Compared to conventional stainless steel blades, the RKS squeegee design enables:
- Up to 15% higher printing speed
- No compromise in print quality
- Stable ink transfer across long runs
- Consistent performance on demanding designs
Built to Last — Protecting Screens and Productivity
The RKS squeegee features a unique, insoluble bond between the carrier and elastic print edge—a proven RKS innovation. This construction significantly extends squeegee lifetime while reducing wear on the rotary screen.
Thanks to its less invasive squeegee tip design, you benefit from:
- Longer squeegee service life
- Increased screen lifetime
- Reduced downtime and changeovers
- Lower total cost of ownership
Supporting Process Standardization
Standardization is key to repeatable, high-quality rotary screen printing. The advanced design of the RKS rotary blade supports process standardization regardless of print speed or job complexity.
Developed through extensive R&D and close collaboration between RKS and Gallus (Fred Rüesch AG), this squeegee is optimized to meet the exact parameter requirements of Gallus screen printing heads, supporting the highest quality expectations in label printing.
Premium Materials, Proven Design
Only squeegees manufactured with:
- High-quality carbon or glass fiber support
- Irremovable, highly resistant Vulkolan® print edge
can truly be defined as an RKS rotary blade. This material combination ensures outstanding durability, stability, and print performance.
Why Choose UPrint Technologies
UPrint Technologies brings application expertise, local support, and deep knowledge of Gallus rotary screen printing. We help you select the right squeegee specifications to match your press setup, ink system, and quality targets.
Let us help you elevate your Gallus label printing performance.
Finally, let us help you to find the right specifications for your Gallus Label Press
RS WP TYPE GALLUS EM
RKS SYSTEM SQUEEGEE TYPE EM (S)
CARBON S TYPE GALLUS EM (S)
| High ink deposit (f.e. Braile) | (T) = 3.0 mm / (A) = 55 Shore (DIN A) |
| Conventional Print (Solid) | (T) = 2.0 mm / (A) = 65 Shore (DIN A) |
| Fine line and text | (T) = 1.5 mm / (A) = 75 Shore (DIN A) |
Print Quality Starts with Viscosity Monitoring
The Next Generation Viscosity Monitoring Sensor for Printing
Consistent print quality does not happen by chance; instead, it depends on precise, continuous process monitoring. Because ink viscosity controls flow and layer thickness, operators must manage it carefully to maintain repeatable results.
Rheonics RPS InkSight actively measures viscosity in real time, giving operators accurate data that maintains stable color and consistent press performance. Consequently, printers reduce waste, save materials, and improve efficiency. In addition, continuous monitoring allows teams to detect deviations early, so that they can correct problems before the finished product is affected.
Why a Viscosity Monitoring Sensor Matters
Even though modern presses include automation and quality systems, many operators still rely on manual viscosity checks. As a result, feedback arrives too late, which increases variability and compromises print quality. This situation often causes inconsistent ink flow, uneven layers, color shifts, higher ink consumption, and unnecessary rework.
Therefore, operators require a real-time, inline viscosity monitoring solution. InkSight provides continuous and accurate readings, ensuring consistent quality while also supporting cost efficiency and sustainable production. Furthermore, predictive tracking allows operators to anticipate changes, which reduces setup time and eliminates trial-and-error adjustments.
How Inline Viscosity Monitoring Work Together
By continuously measuring ink properties, InkSight allows operators to maintain narrow viscosity tolerances. This real-time control ensures that color adjustments rely on precise data rather than guesswork. Consequently, presses deliver uniform results even during long or complex print runs.
Moreover, continuous monitoring improves efficiency because operators act proactively rather than reactively. As a result, downtime decreases, rework drops, and ink and solvent usage declines. Overall, viscosity monitoring directly connects quality control to operational productivity, which enhances profitability and press reliability.
Print Quality and Efficiency Work Together
Rejected jobs due to inconsistent color can significantly harm profitability and reputation. Therefore, the primary goal of viscosity monitoring is to maintain print quality from start to finish. At the same time, operators gain efficiency by reducing setup times, eliminating unnecessary ink adjustments, and improving press utilization. By reaching the correct ink condition faster, they increase productivity while lowering waste.
Requirements for an Advanced Viscosity Monitoring System
To deliver repeatable results, a viscosity monitoring system must meet two essential requirements. First, it must include a highly accurate sensor capable of detecting the smallest viscosity changes that affect color and print quality. Second, the system must monitor continuously and in real time, accounting for temperature fluctuations, solvent evaporation, and other variables—without operator intervention.
Rheonics RPS InkSight satisfies both requirements by providing precision, reliability, and consistent performance under demanding conditions.
Rheonics RPS InkSight – Award-Winning Viscosity Monitoring Technology
Industry Recognition
2021 FTA Technical Innovation Award
“InkSight fundamentally changes the nature of the flexo printing process, from initial job setup all the way to jobs that, once delivered, secure a clear path to repeat business… It can produce a change in the very culture of the flexo industry by adding job-length consistency, accuracy and efficiency.“
2021 Gravure Awards for Sustainable Packaging by ERA
“Printers can achieve unmatched color accuracy and quality with the InkSight system and ColorLock™ software –which is designed in collaboration with printers, for printers. Viscosity automation and predictive tracking control with InkSight reduces waste and materials consumption, as it increases efficiency and improves quality.“
How the Rheonics RPS Insight Viscosity Monitoring Sensor Works
At the core of InkSight lies a compact, symmetric torsional resonator. It performs high-speed, microscopic vibrations without altering ink behavior. As a result, the sensor delivers stable, repeatable measurements that are unaffected by press vibrations or ink contamination.
This design ensures job-to-job reproducibility and high accuracy, making InkSight ideal for demanding printing applications. In addition, the fully balanced resonator maintains accuracy regardless of environmental conditions, which guarantees reliable results every time.
User-Friendly Monitoring System
InkSight combines precision with usability. Its intuitive touchscreen interface and user-friendly software give operators real-time visibility into viscosity trends. In addition, the system integrates seamlessly with press automation, which allows operators to act confidently and consistently. Consequently, teams achieve uniform results across shifts, operators, and print runs.
Installation in the Printing Process
InkSight installs inline, between the ink pump and doctor chamber, which allows it to monitor ink flow directly. The system resists pressure fluctuations and press vibrations, and industrial-grade cables connect the sensor to its electronics and automation systems. As a result, operators can maintain precise viscosity control without manual adjustments.
Maintenance-Free by Design
InkSight requires no manual cleaning. The system automatically cleans itself during standard ink line and doctor chamber wash cycles. In addition, it does not need recalibration during production. Consequently, printers enjoy long-term accuracy, reliability, and uptime without extra maintenance.
Upgrade Print Quality with InkSight
By adopting Rheonics RPS InkSight, operators gain precise, continuous, and reliable viscosity monitoring. As a result, they maintain consistent color, reduce waste, improve efficiency, and optimize press performance. In short, InkSight transforms viscosity monitoring into an active tool that drives quality, efficiency, and sustainability in modern printing operations.
Applications & Downloads
The Rheonics RPS InkSight viscosity monitoring sensor is suitable for:
Print Quality Starts with Viscosity Monitoring
The Next Generation Viscosity Monitoring Sensor for Printing
Consistent print quality does not happen by chance; instead, it depends on precise, continuous process monitoring. Because ink viscosity controls flow and layer thickness, operators must manage it carefully to maintain repeatable results.
Rheonics RPS InkSight actively measures viscosity in real time, giving operators accurate data that maintains stable color and consistent press performance. Consequently, printers reduce waste, save materials, and improve efficiency. In addition, continuous monitoring allows teams to detect deviations early, so that they can correct problems before the finished product is affected.
Why a Viscosity Monitoring Sensor Matters
Even though modern presses include automation and quality systems, many operators still rely on manual viscosity checks. As a result, feedback arrives too late, which increases variability and compromises print quality. This situation often causes inconsistent ink flow, uneven layers, color shifts, higher ink consumption, and unnecessary rework.
Therefore, operators require a real-time, inline viscosity monitoring solution. InkSight provides continuous and accurate readings, ensuring consistent quality while also supporting cost efficiency and sustainable production. Furthermore, predictive tracking allows operators to anticipate changes, which reduces setup time and eliminates trial-and-error adjustments.
How Inline Viscosity Monitoring Work Together
By continuously measuring ink properties, InkSight allows operators to maintain narrow viscosity tolerances. This real-time control ensures that color adjustments rely on precise data rather than guesswork. Consequently, presses deliver uniform results even during long or complex print runs.
Moreover, continuous monitoring improves efficiency because operators act proactively rather than reactively. As a result, downtime decreases, rework drops, and ink and solvent usage declines. Overall, viscosity monitoring directly connects quality control to operational productivity, which enhances profitability and press reliability.
Print Quality and Efficiency Work Together
Rejected jobs due to inconsistent color can significantly harm profitability and reputation. Therefore, the primary goal of viscosity monitoring is to maintain print quality from start to finish. At the same time, operators gain efficiency by reducing setup times, eliminating unnecessary ink adjustments, and improving press utilization. By reaching the correct ink condition faster, they increase productivity while lowering waste.
Requirements for an Advanced Viscosity Monitoring System
To deliver repeatable results, a viscosity monitoring system must meet two essential requirements. First, it must include a highly accurate sensor capable of detecting the smallest viscosity changes that affect color and print quality. Second, the system must monitor continuously and in real time, accounting for temperature fluctuations, solvent evaporation, and other variables—without operator intervention.
Rheonics RPS InkSight satisfies both requirements by providing precision, reliability, and consistent performance under demanding conditions.
Rheonics RPS InkSight – Award-Winning Viscosity Monitoring Technology
Industry Recognition
2021 FTA Technical Innovation Award
“InkSight fundamentally changes the nature of the flexo printing process, from initial job setup all the way to jobs that, once delivered, secure a clear path to repeat business… It can produce a change in the very culture of the flexo industry by adding job-length consistency, accuracy and efficiency.“
2021 Gravure Awards for Sustainable Packaging by ERA
“Printers can achieve unmatched color accuracy and quality with the InkSight system and ColorLock™ software –which is designed in collaboration with printers, for printers. Viscosity automation and predictive tracking control with InkSight reduces waste and materials consumption, as it increases efficiency and improves quality.“
How the Rheonics RPS Insight Viscosity Monitoring Sensor Works
At the core of InkSight lies a compact, symmetric torsional resonator. It performs high-speed, microscopic vibrations without altering ink behavior. As a result, the sensor delivers stable, repeatable measurements that are unaffected by press vibrations or ink contamination.
This design ensures job-to-job reproducibility and high accuracy, making InkSight ideal for demanding printing applications. In addition, the fully balanced resonator maintains accuracy regardless of environmental conditions, which guarantees reliable results every time.
User-Friendly Monitoring System
InkSight combines precision with usability. Its intuitive touchscreen interface and user-friendly software give operators real-time visibility into viscosity trends. In addition, the system integrates seamlessly with press automation, which allows operators to act confidently and consistently. Consequently, teams achieve uniform results across shifts, operators, and print runs.
Installation in the Printing Process
InkSight installs inline, between the ink pump and doctor chamber, which allows it to monitor ink flow directly. The system resists pressure fluctuations and press vibrations, and industrial-grade cables connect the sensor to its electronics and automation systems. As a result, operators can maintain precise viscosity control without manual adjustments.
Maintenance-Free by Design
InkSight requires no manual cleaning. The system automatically cleans itself during standard ink line and doctor chamber wash cycles. In addition, it does not need recalibration during production. Consequently, printers enjoy long-term accuracy, reliability, and uptime without extra maintenance.
Upgrade Print Quality with InkSight
By adopting Rheonics RPS InkSight, operators gain precise, continuous, and reliable viscosity monitoring. As a result, they maintain consistent color, reduce waste, improve efficiency, and optimize press performance. In short, InkSight transforms viscosity monitoring into an active tool that drives quality, efficiency, and sustainability in modern printing operations.
Applications & Downloads
The Rheonics RPS InkSight viscosity monitoring sensor is suitable for:
Sustainable Cleaning. Total Control.
Automatic Flexo Plate Cleaning System for the Corrugated Printing Industry
MultiClick™ is an automatic flexo plate cleaning system designed specifically for the corrugated printing industry. It helps corrugated printers reduce water and detergent consumption, lower labor dependency, protect flexographic printing plates, and meet increasingly strict sustainability requirements—all while delivering consistent, repeatable cleaning results.
Why an Automatic Flexo Plate Cleaning System Is Essential for Corrugated Printing
Flexographic printing plates directly affect:
- Print quality and color consistency
- Press uptime and efficiency
- Plate lifetime and replacement costs
Traditional manual plate cleaning is labor-intensive, inconsistent, and highly dependent on operator skill. It often leads to excessive water use, plate damage, and unreliable results.
MultiClick™ replaces this outdated process with a controlled, repeatable, and automated flexo plate cleaning process.
Meet MultiClick™ – Automatic Flexo Plate Cleaner
MultiClick™ is a high-capacity industrial flexo plate cleaner capable of cleaning up to 30 large-format flexographic printing plates in one automated cycle.
Designed for corrugated flexo printing operations, MultiClick™ delivers:
- Lower total cost of ownership
- Consistent, repeatable plate cleaning results
- Minimal operator intervention
- Reduced water and detergent consumption
- Improved sustainability performance
In an industry facing economic pressure, labor challenges, and rising sustainability demands, MultiClick™ is a true game-changer.
Efficiency and Productivity in Plate Cleaning
Unlike manual cleaning, an automatic flexo plate cleaning system like MultiClick™ delivers controlled, repeatable results independent of operator skill, significantly reducing waste, downtime, and plate damage.
MultiClick™ automatically cleans flexo plates up to 110” x 65”, in the required sequence, without manual handling during the process.
Key efficiency benefits:
- Average 2-minute time saving per plate
- Elimination of human error
- Reduced plate damage
- Up to 1 FTE labor saving per year
This makes MultiClick™ a fast-ROI automatic plate cleaning solution for high-volume corrugated printers.
Automatic Flexo Plate Cleaning System Designed for Industry 4.0
With minimal water and detergent usage, MultiClick™ helps printers improve their sustainability scores through:
- Full control of dilution parameters
- Controlled detergent recirculation and reuse
- Adjustable settings tailored to ink types, including quick-drying and two-component inks
Manufactured from stainless steel and equipped with high-quality electrical components, MultiClick™ is built for durability and long-term performance. Its intuitive software interface allows operators to easily fine-tune consumption to match production needs.
Designed to 4IR (Fourth Industrial Revolution) standards, MultiClick™ continuously monitors the cleaning process and automatically collects water and detergent consumption data—enabling accurate, reliable sustainability reporting for management and regulatory bodies.
Consistent Cleaning Quality for Flexographic Printing Plates
MultiClick™ ensures flexographic printing plates exit the system completely clean and dry, ready for immediate reuse or safe storage.
This results in:
- Reduced downtime
- Extended plate lifetime
- Improved print quality consistency
- Lower hidden operational costs
By automating plate cleaning, MultiClick™ turns a manual, variable process into a controlled and scalable operation.
With MultiClick™, long gone were the days of cleaning individual plates manually with slow and inconsistent results. MultiClick™ automatic cleaning process delivers flexo plates that are completely clean, dry, and ready for storage or re-use, with cleaning results that are reliable, repeatable, and of the utmost quality level.
Fit Future-Proof Plate Cleaning for Sustainable Corrugated Printing
Sustainability programs increasingly demand:
- Water reduction
- Wastewater minimization
- Transparent environmental reporting
MultiClick™ supports these goals out of the box by actively controlling and reducing resource consumption—making it a future-ready plate cleaning system for corrugated printing operations.
✅ BENEFITS
Automatic cleaning of up to 30 flexo plates
Significant water and detergent reduction
Labor savings and fast ROI
Consistent, high-quality cleaning results
Industry 4.0 data collection
12-month warranty
Financing options from 2 to 5 years
Equipment Engineered for the High Quality Corrugated Printer
Precision starts at the Blade
Innovative Doctor Blades by PrimeBlade Sweden
In today’s demanding flexographic and gravure printing environments, increasing press speeds, finer details, and more complex color combinations leave no room for compromise. Doctor blades for printing quality operate in the most critical area of the press — the ink metering zone — where print consistency, color accuracy, and final appearance are determined.
Innovative Doctor Blades by PrimeBlade Sweden are engineered to deliver precise ink control, stable performance, and long-term reliability, enabling printers to achieve superior print results with confidence.
Why Doctor Blades Matter in Printing
Doctor blades play a vital role in controlling ink film thickness on the anilox roller. Even the smallest deviation in blade performance can lead to:
- Inconsistent color density
- Increased ink consumption
- Anilox wear and damage
- Higher waste levels
Choosing the right flexographic or gravure doctor blade ensures accurate ink metering, stable print quality, and maximum press efficiency.
Making Printing Easier – Together
At PrimeBlade Sweden, making printing easier is part of our DNA. Our goal is to support worry-free production by maximizing uptime, reducing waste, and improving working conditions for press operators.
Selecting the optimal doctor blade starts with understanding your operation. Together, we evaluate:
- Press configuration
- Job length and run size
- Anilox specifications
- Ink types and viscosities
- Environmental and application requirements
This consultative approach ensures the doctor blade performs optimally in its specific printing environment — whether for flexo, gravure, or offset printing.
Innovative Doctor Blade Technology
Nano Technology: Designed for Better Printing
PrimeBlade’s Nano doctor blade technology represents a major advancement in doctor blade performance. Through a patented precision treatment of high-quality steel, Nano technology:
- Reduces blade wear
- Extends blade and anilox lifetime
- Improves surface smoothness
- Enhances ink metering stability
By minimizing wear on both the doctor blade and the anilox roller, Nano technology supports consistent printing quality while lowering operational costs.
Sustainable Performance, Circular Thinking
Sustainability is increasingly important for printers and brand owners alike. PrimeBlade Nano technology reduces material consumption by extending blade lifetime and minimizing anilox wear. This contributes to a more circular printing process, aligning performance improvements with environmental responsibility.
A Complete Doctor Blade Program
PrimeBlade Sweden offers a comprehensive range of high-performance doctor blades, complemented by Prime | Seals — engineered for optimal sealing performance and press efficiency.
This complete system approach ensures compatibility, reliability, and consistent performance across the entire ink metering system.
Choosing a World-Class Doctor Blade Partner
When you choose PrimeBlade Sweden, you gain more than a premium doctor blade. You benefit from:
- Expert technical consultation
- On-press evaluations
- Application-specific recommendations
- Ongoing education and support
Our commitment is to help you achieve consistent printing quality, reduced waste, and maximum press performance — job after job.
Frequently Asked Questions – Doctor Blades & Printing Quality
Why are doctor blades important for printing quality?
Doctor blades control the amount of ink transferred by the anilox roller. Accurate ink metering ensures stable color, sharp detail, and consistent print quality throughout the run.
How does a high-quality doctor blade reduce ink consumption?
A properly selected doctor blade meters ink precisely, eliminating excess ink usage caused by inconsistent wiping or blade wear. This results in lower ink consumption and reduced costs.
Can the wrong doctor blade damage anilox rollers?
Yes. Poor-quality or incorrectly specified doctor blades can cause premature anilox wear or scoring. High-performance doctor blades protect the anilox surface and extend its lifespan.
What is Nano doctor blade technology?
Nano technology is a patented treatment applied to high-quality steel doctor blades. It reduces wear, improves surface smoothness, and increases blade and anilox lifetime.
Are PrimeBlade doctor blades suitable for both flexo and gravure printing?
Yes. PrimeBlade Sweden offers specialized doctor blade solutions for flexographic, gravure, and offset printing, tailored to each application’s specific requirements.
Monitor Viscosity. Print Better.
Printing Viscosity Control
In printing, control defines quality. When ink viscosity drifts, color shifts, waste increases, and press stability suffers. Rheonics exists to eliminate that uncertainty. Through advanced sensor technology, Rheonics brings real-time viscosity control directly into the printing process.
Rheonics is a high-technology brand dedicated to precise, inline viscosity and density measurement. By delivering accurate data exactly where it matters — in the ink flow — Rheonics empowers printers to run smarter, faster, and more consistently.
Rheonics SRV viscosity sensor
A Brand Built on Precision and Reliability
Printing environments are dynamic. Temperature changes, solvent evaporation, and press speed variations continuously affect ink behavior. Therefore, manual checks and reactive adjustments are no longer sufficient.
Rheonics solves this by measuring viscosity inline and in real time. Because the sensors operate continuously, printers gain full visibility of ink behavior during production. As a result, process stability improves and surprises on press are eliminated.
Benefits That Matter to Printers
Rheonics sensors are engineered specifically for inline integration. When connected to ink dosing or control systems, they enable closed-loop viscosity control.
Consequently, viscosity stays within defined limits at all times. This not only improves print quality but also supports standardization across multiple presses, shifts, and production sites.
Rheonics: Confidence on Press
Rheonics stands for process confidence in the printing industry. The brand is trusted worldwide for its robust sensor design, long-term stability, and maintenance-free operation.
By replacing assumptions with real-time data, Rheonics helps printers move from corrective actions to proactive control. Ultimately, this leads to predictable quality, reduced operating costs, and stronger competitiveness in demanding print markets.
just about sensors—it represents confidence, control, and consistency in printing.
It is all about viscosity
TAKE CONTROL OVER YOUR PRINTING QUALITY
It is all about viscosity
Viscosity and pH of flexographic solvent and water based inks are the two most critical factors determining inks’ quality parameters.
Viscosity is the measurement of resistance to the flow of a fluid. Therefor, the ink flow is very important as it decides the runtime of a printing process and the quality of print on the substrate. After all, flexographic printing aims to ensure a volume of ink on the substrate. Uniformity of the ink will ensure that you get the desired results in terms of color distribution. These factors depend to a large extend on this parameter of the ink.
Change in viscosity during the printing job will not only affect the quality parameters of the print but will also increase the cost of printing. Ink solvents are expensive in water-based inks. Therefore, a shift of one second of this element will increase the ink lay down by 50%.
Thus, it is understood that an inconsistent ink quality will cause inconsistent print quality during the print job. It will not only affect color management but also the ink wastage, decline of print material and cost of machine utilization will increase considerably. In addition, a high viscosity will increase the presstime of the printing process because the ink will move slowly in the transfer from anilox rolls onto the printing plate, which is another cost factor.
Moreover, the ink will dry quickly when this factor is high. Therefore, it may cause ink clogging at several points within flexographic printing. Resultantly, it may cause printing jams and slow the whole process. On the other hand, when this parameter is lower it will affect the print quality severely. It will distort the color scheme, and the colors will appear lighter. Furthermore, the ink will take a lot of time to dry.
Impacting the printing process
Hence, the viscosity will impact the printing process in several ways. The best solution is to keep it within limits for a seamless printing process. Typically, adding more solvent to the ink is advisable when the viscosity is low. Ideally, the viscosity of a run should remain consistent and may not exceed +/-5%. Therefore, we install an automated viscositymeter with the printing machine and thus determine the real-time viscosity of ink. In addition, viscosity maintenance will save ink solvent by up to 60%.
Take back control over Print Quality
Measurement of ink viscosity is thus a key contributor to print quality. RPS InkSight measures and controls ink viscosity with unparalleled resolution and stability, enabling tight and consistent color control from start to finish on every job.
Flexible Precision. Better Printing
Do Not Settle for Less in Rotary Screen Printing
The RKS rotary screen squeegee RS is engineered for printers who demand both flexibility and precision. Unlike conventional blades, the RS combines controlled flexibility with exceptional structural stability. As a result, it delivers consistent ink transfer while maintaining exact squeegee angle, pressure, and parallel alignment—without deformation or memory after use.
This balance makes the RKS RS not only easy to set up, but also highly reliable during long and demanding print runs.
Flexible, Solid, and Exceptionally Precise
What truly sets the RKS rotary screen squeegee RS apart is its ability to be flexible and solid at the same time. The carefully engineered construction absorbs micro-movements during printing, which reduces vibration in the printing machine.
Less vibration means:
- More stable printing conditions
- Cleaner ink laydown
- Sharper details and consistent color
- Reduced mechanical stress on the print head
In short, stability at the squeegee translates directly into higher print quality.
Higher Printing Speed Without Compromising Quality
Printing results matter most. Therefore, the RKS RS is designed to actively improve efficiency. Compared to standard stainless steel blades, the RKS rotary screen squeegee RS enables printing speed increases of up to 15%, while maintaining the same—or better—print quality.
This allows printers to increase output, reduce cycle times, and maximize press productivity without sacrificing precision.
Longer Lifetime for Squeegee and Screen
RKS introduces a unique, insoluble bond between the carrier and the elastic print edge. This innovation significantly extends the lifetime of the squeegee while maintaining stable performance throughout its use.
At the same time, the specially designed squeegee tip is less invasive to the screen, which:
- Reduces screen wear
- Extends screen lifetime
- Lowers replacement and maintenance costs
The result is a more economical and sustainable printing process.
Designed to Fit Every Rotary Screen Print Head
No two rotary screen print heads are exactly the same. That’s why the RKS rotary screen squeegee RS is available in configurations compatible with the most popular rotary screen print heads on the market.
This flexibility ensures easy integration into existing press setups, without compromising performance or process stability.
Standardize Your Rotary Screen Printing Process
Consistency is key in high-end rotary screen printing. The advanced design of the RKS RS supports process standardization, regardless of print speed, ink system, or design complexity.
Developed in close cooperation with rotary screen print head OEMs, the RKS RS is engineered to meet specific parameter requirements. This ensures repeatable, predictable results—job after job.
Premium Materials for Premium Printing
Only squeegees manufactured with:
- High-quality glass fiber support
- Highly resistant Vulkolan® print edge
can be classified as an RKS RS rotary screen squeegee. These materials guarantee durability, precision, and consistent performance in demanding industrial printing environments.
Better Printing Results, Less Downtime
In conclusion, the RKS rotary screen squeegee RS delivers:
- Improved print quality
- Reduced machine vibration
- Higher printing speeds
- Longer squeegee and screen lifetime
- Lower downtime and operating costs
Let our specialists help you select the right RKS RS specifications for your rotary screen printing head—and unlock the full potential of your press.
| Dimension | Specification |
| Blade Height (H) | Optional up to 50 mm high |
| Blade Length (L) | Optional up to 2,800 mm long |
| Shore Hardness (A) | 55 Shore 65 Shore 75 Shore 80 Shore |
| Radius | Optional KR (small radius) GR (large radius) |
| VU Strength (T) | 1.5 mm (thickness) 3.0 mm (thickness) |
| VU Height (h) | ca. 13.8 mm Support thickness (t) ca. 0,8 mm GFK |
- increased print efficiency as well as print qualty
- cost savings through both lower blade consumption as well as reduced screen damage
- reduction of maintenance, and therefore realization of cost savings
Rotary Squeegee (for Gallus)
Speed. Stability. Superior Printing.
RKS Rotary Squeegee for Gallus Label Printing Presses
Gallus label printing presses are built for precision and speed—and the RKS rotary squeegee is engineered to match those demands perfectly. Supplied by UPrint Technologies, this squeegee combines flexibility with exceptional stability, helping Gallus printers achieve consistent, high-end print quality while improving efficiency on press.
Designed for Performance on Gallus Presses
The RKS rotary squeegee is highly flexible, yet sufficiently robust to maintain all critical printing parameters. Squeegee angle, parallel alignment, and pressure can be set accurately and remain stable during and after production—without deformation or memory effects.
Because in the end, printing results are what matter.
Compared to conventional stainless steel blades, the RKS squeegee design enables:
- Up to 15% higher printing speed
- No compromise in print quality
- Stable ink transfer across long runs
- Consistent performance on demanding designs
Built to Last — Protecting Screens and Productivity
The RKS squeegee features a unique, insoluble bond between the carrier and elastic print edge—a proven RKS innovation. This construction significantly extends squeegee lifetime while reducing wear on the rotary screen.
Thanks to its less invasive squeegee tip design, you benefit from:
- Longer squeegee service life
- Increased screen lifetime
- Reduced downtime and changeovers
- Lower total cost of ownership
Supporting Process Standardization
Standardization is key to repeatable, high-quality rotary screen printing. The advanced design of the RKS rotary blade supports process standardization regardless of print speed or job complexity.
Developed through extensive R&D and close collaboration between RKS and Gallus (Fred Rüesch AG), this squeegee is optimized to meet the exact parameter requirements of Gallus screen printing heads, supporting the highest quality expectations in label printing.
Premium Materials, Proven Design
Only squeegees manufactured with:
- High-quality carbon or glass fiber support
- Irremovable, highly resistant Vulkolan® print edge
can truly be defined as an RKS rotary blade. This material combination ensures outstanding durability, stability, and print performance.
Why Choose UPrint Technologies
UPrint Technologies brings application expertise, local support, and deep knowledge of Gallus rotary screen printing. We help you select the right squeegee specifications to match your press setup, ink system, and quality targets.
Let us help you elevate your Gallus label printing performance.
Finally, let us help you to find the right specifications for your Gallus Label Press
RS WP TYPE GALLUS EM
RKS SYSTEM SQUEEGEE TYPE EM (S)
CARBON S TYPE GALLUS EM (S)
| High ink deposit (f.e. Braile) | (T) = 3.0 mm / (A) = 55 Shore (DIN A) |
| Conventional Print (Solid) | (T) = 2.0 mm / (A) = 65 Shore (DIN A) |
| Fine line and text | (T) = 1.5 mm / (A) = 75 Shore (DIN A) |
Advanced anilox cleaning
MAKE YOUR PRINTING BETTER
Advanced anilox cleaning with Deepwave
Great printing starts with a clean anilox—and that’s exactly where performance begins.
With this principle at its core, Clean Solutions Group has developed the Deepwave: a next-generation anilox deep cleaning solution designed for maximum efficiency and outstanding results. This advanced, fully automated system not only cleans thoroughly but also preserves the integrity of the anilox cells and dams—bringing cell volume back up to as much as 95%.
The result? Consistent ink transfer, sharper print quality, and faster achievement of target colors on press.
The Deepwave is a non-contact cleaning solution, combining powerful spray and suction technology to deliver deep, reliable cleaning—without compromising the anilox surface. It’s a true game changer for converters looking to elevate print performance while protecting their valuable assets.
Beyond performance, the Deepwave is designed with safety and sustainability in mind. Its closed-loop concept prevents vaporization of water and cleaning agents, helping you comply with the strictest safety standards while maintaining a clean and controlled pre-press environment.
Flexible in application, the Deepwave can be used both in-line and off-line—adapting seamlessly to your workflow.
Cleaner anilox. Better printing. Smarter operations.
Ready to unlock the full potential of your printing process? Let’s connect.
| Cleaner Volume | 20 liter | Operational Temperature | 25o C |
| Tank Volume | 60 liter | Water Supply | 3/4″ |
| Pressure | 83 Bar | Total weight | 50 kg |
| Suction Unit | 2 x 1200 W | Weight guiding mount | 20 kg |
| Total Output | 4 kW | Minimum Cleaning Height | 70 cm |
| Voltage/Amperage | 380 / 16 V/A | Maximum Cleaning Height | 250 cm |